Electrical Thermal Imaging Surveys, Find Developing Faults Before They Become Failures.
An electrical thermal imaging survey detects these developing faults while your installation is energised and under normal operating load — without switching anything off, without disrupting your operation, and without dismantling any equipment. Barrow Electrical carries out infrared thermal imaging surveys for commercial and industrial clients across the UK. Electrically qualified, NICEIC-approved engineers. Full written report with thermographic images, fault classification and remedial recommendations at handover.
What a Standard EICR Misses - and Why That Matters
BS 7671 IET Wiring Regulations Guidance Note 3 specifically recommends thermal imaging inspections, conducted by electrically qualified practitioners, as a diagnostic tool to supplement periodic EICRs. The reason is straightforward: thermal imaging identifies faults that conventional testing misses. Loose connections, overloaded circuits, phase imbalances and failing components all generate heat that an infrared camera detects reliably — while the installation is live, under load, and in normal operation.
BS 7671
Guidance Note 3 recommends thermal imaging to supplement EICRs
Live system
Surveyed energised and under load — reveals faults EICR cannot find
Non-intrusive
No isolation, no dismantling, no operational disruption
Written report
Full thermographic images, fault classification and remedial actions
What a Barrow Electrical Thermal Imaging Survey Covers
Main switchboard and distribution boards
Sub-distribution boards and final circuit panels
Where sub-distribution boards are installed — in plant rooms, on individual floors or in production areas — these are inspected in the same way as the main distribution equipment. Consistent with BS 7671 Guidance Note 3 recommendations.
Busbar systems and rising mains
Busbar trunking and rising main systems are surveyed at tap-off points, joints and end sections. Connection integrity is the primary concern; thermal imaging identifies loose or deteriorating connections before they cause system failure.
High-load circuits and motor starters
Circuits supplying large loads — HVAC plant, process equipment, compressors, lifts — are prioritised for inspection. Motor starters, contactors and overload relays are examined for signs of overloading or phase imbalance.
Connection boxes and junction boxes
Accessible connection and junction boxes are inspected where load conditions permit. Internal connection integrity is the primary target.
Cables under accessible conditions
Where cables are accessible and the survey conditions allow, cable routes are examined for signs of overloading or insulation breakdown.
What a Barrow Electrical Thermal Imaging Survey Covers
Before the survey
We confirm that the installation will be under representative load during the survey — ideally at least 40% of normal operating load, which is the minimum required for meaningful thermal data. We review the single-line diagram or distribution schedule where available, and produce a RAMS for the specific site and installation type.
During the survey
The written report
- Thermographic images of every item surveyed, annotated with temperature readings
- Fault severity classification using a recognised classification system (typically Delta T or IEC 60068-based)
- Written description of each identified fault or anomaly
- Recommended remedial action and urgency for each finding
- Survey conditions: date, ambient temperature, load conditions, equipment used
- Engineer qualifications and NICEIC certification reference
Who Benefits Most from Electrical Thermal Imaging?
Your questions, answered
Does the electrical installation need to be switched off for a thermal imaging survey?
No — and it must not be. The survey is carried out with the installation energised and under normal operating load. Thermal anomalies only manifest when current is flowing through the connection or component. Isolating the installation removes the very condition that the survey is designed to detect. The only access required is to open distribution board doors, which is carried out safely by our qualified engineers.
What load level is needed for a valid thermal imaging survey?
A minimum of 40% of normal operating load is generally required for meaningful thermal data. At lower load levels, the temperature differentials at faulty connections may be too small to detect reliably. We confirm load conditions before the survey and, where possible, schedule the survey during a representative operating period for your site.
What fault classification system do you use?
We classify thermal faults using a temperature differential (Delta T) approach referenced against ambient temperature and similar healthy connections on the same installation. Minor faults (Delta T < 10°C above ambient) are noted as advisory; moderate faults (10–40°C) are classified as recommended actions; significant faults (>40°C) are classified as requiring urgent attention. We note the load conditions at the time of survey alongside every measurement.
How often should a commercial electrical installation be thermally imaged?
Annual thermal imaging is recommended for most commercial and industrial installations, ideally coordinated with the annual PPM inspection. High-risk environments — data centres, continuous process facilities, healthcare, cold storage — may benefit from six-monthly surveys. Following any significant load changes or after identified faults have been remediated, a follow-up survey confirms that the issue has been resolved.
Does a thermal imaging report satisfy insurer requirements?
Most insurers that require thermal imaging as a condition of cover will accept a report from an electrically qualified thermographer that includes: survey methodology, load conditions at time of survey, thermographic images with temperature annotations, fault classification and remedial recommendations. Our reports are produced to this standard. If your insurer has a specific report format requirement, let us know at the booking stage and we will confirm whether we can accommodate it.
What happens if the survey finds a serious fault?
Category 1 faults — those presenting an immediate risk of failure or fire — are reported to you verbally during the survey visit, before the written report is produced. We will advise on the urgency of remedial action and can arrange emergency electrical works where required. Category 2 and advisory findings are reported in the written report with recommended timescales for remediation.
Can you carry out the remedial works identified in the survey?
Yes. Barrow Electrical carries out all electrical remedial works in-house — connection retightening, component replacement, circuit derating or protection device upgrades. Where the remedial work is within the scope of our visit, we will carry it out on the same day where practical and the client agrees. More significant works are quoted separately and scheduled at a convenient time.
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