Electrical Thermal Imaging Surveys, Find Developing Faults Before They Become Failures.

Most electrical faults do not appear suddenly. Loose connections generate heat as current flows through increased resistance. Overloaded circuits run warm. Failing components develop detectable hot spots weeks or months before they fail, cause a fire or trip your supply at the worst possible moment.

An electrical thermal imaging survey detects these developing faults while your installation is energised and under normal operating load — without switching anything off, without disrupting your operation, and without dismantling any equipment. Barrow Electrical carries out infrared thermal imaging surveys for commercial and industrial clients across the UK. Electrically qualified, NICEIC-approved engineers. Full written report with thermographic images, fault classification and remedial recommendations at handover.

What a Standard EICR Misses - and Why That Matters

An Electrical Installation Condition Report (EICR) is an essential compliance document. But it has a fundamental limitation: it identifies faults that are present and detectable during a de-energised inspection. It cannot identify faults that only manifest under load — the very conditions in which your electrical installation actually operates.

BS 7671 IET Wiring Regulations Guidance Note 3 specifically recommends thermal imaging inspections, conducted by electrically qualified practitioners, as a diagnostic tool to supplement periodic EICRs. The reason is straightforward: thermal imaging identifies faults that conventional testing misses. Loose connections, overloaded circuits, phase imbalances and failing components all generate heat that an infrared camera detects reliably — while the installation is live, under load, and in normal operation.

BS 7671

Guidance Note 3 recommends thermal imaging to supplement EICRs

Live system

Surveyed energised and under load — reveals faults EICR cannot find

Non-intrusive

No isolation, no dismantling, no operational disruption

 

Written report

Full thermographic images, fault classification and remedial actions

 

What a Barrow Electrical Thermal Imaging Survey Covers

Our surveys are carried out by electrically qualified engineers who understand what they are looking at — not just how to operate a thermal camera. That distinction matters when it comes to interpreting results, classifying fault severity and producing recommendations that are actionable rather than generic.

Main switchboard and distribution boards

Immediate energy savings and fast payback. Full survey, design, supply and installation with commissioning certificate and as-built drawings.

Sub-distribution boards and final circuit panels

Where sub-distribution boards are installed — in plant rooms, on individual floors or in production areas — these are inspected in the same way as the main distribution equipment. Consistent with BS 7671 Guidance Note 3 recommendations.

Busbar systems and rising mains

Busbar trunking and rising main systems are surveyed at tap-off points, joints and end sections. Connection integrity is the primary concern; thermal imaging identifies loose or deteriorating connections before they cause system failure.

High-load circuits and motor starters

Circuits supplying large loads — HVAC plant, process equipment, compressors, lifts — are prioritised for inspection. Motor starters, contactors and overload relays are examined for signs of overloading or phase imbalance.

Connection boxes and junction boxes

Accessible connection and junction boxes are inspected where load conditions permit. Internal connection integrity is the primary target.

Cables under accessible conditions

Where cables are accessible and the survey conditions allow, cable routes are examined for signs of overloading or insulation breakdown.

What a Barrow Electrical Thermal Imaging Survey Covers

Before the survey

We confirm that the installation will be under representative load during the survey — ideally at least 40% of normal operating load, which is the minimum required for meaningful thermal data. We review the single-line diagram or distribution schedule where available, and produce a RAMS for the specific site and installation type.

During the survey

Our engineer conducts the survey with the installation energised. Thermal images are captured of every accessible distribution board, switchboard, busbar section and relevant circuit. Where a temperature anomaly is identified, multiple images are taken from different angles and at different zoom levels to characterise the fault accurately. Ambient temperature, load conditions and the emissivity settings used are all recorded as part of the survey documentation.

The written report

Every survey produces a full written report containing:
Reports are produced to a standard suitable for insurance submission, compliance audit and facilities management records. We do not produce one-page summaries with images and no context — the report needs to be actionable by the person who receives it.

Who Benefits Most from Electrical Thermal Imaging?

Thermal imaging is relevant to any commercial or industrial building with significant electrical distribution equipment. The following sectors most commonly request surveys:

Your questions, answered

No — and it must not be. The survey is carried out with the installation energised and under normal operating load. Thermal anomalies only manifest when current is flowing through the connection or component. Isolating the installation removes the very condition that the survey is designed to detect. The only access required is to open distribution board doors, which is carried out safely by our qualified engineers.

A minimum of 40% of normal operating load is generally required for meaningful thermal data. At lower load levels, the temperature differentials at faulty connections may be too small to detect reliably. We confirm load conditions before the survey and, where possible, schedule the survey during a representative operating period for your site.

We classify thermal faults using a temperature differential (Delta T) approach referenced against ambient temperature and similar healthy connections on the same installation. Minor faults (Delta T < 10°C above ambient) are noted as advisory; moderate faults (10–40°C) are classified as recommended actions; significant faults (>40°C) are classified as requiring urgent attention. We note the load conditions at the time of survey alongside every measurement.

Annual thermal imaging is recommended for most commercial and industrial installations, ideally coordinated with the annual PPM inspection. High-risk environments — data centres, continuous process facilities, healthcare, cold storage — may benefit from six-monthly surveys. Following any significant load changes or after identified faults have been remediated, a follow-up survey confirms that the issue has been resolved.

Most insurers that require thermal imaging as a condition of cover will accept a report from an electrically qualified thermographer that includes: survey methodology, load conditions at time of survey, thermographic images with temperature annotations, fault classification and remedial recommendations. Our reports are produced to this standard. If your insurer has a specific report format requirement, let us know at the booking stage and we will confirm whether we can accommodate it.

Category 1 faults — those presenting an immediate risk of failure or fire — are reported to you verbally during the survey visit, before the written report is produced. We will advise on the urgency of remedial action and can arrange emergency electrical works where required. Category 2 and advisory findings are reported in the written report with recommended timescales for remediation.

Yes. Barrow Electrical carries out all electrical remedial works in-house — connection retightening, component replacement, circuit derating or protection device upgrades. Where the remedial work is within the scope of our visit, we will carry it out on the same day where practical and the client agrees. More significant works are quoted separately and scheduled at a convenient time.

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